Design is the most important stage in the implementation of a new technological process. This is why designing production lines requires a lot of consultation and numerous agreements. This makes it possible to clarify design assumptions. Are you interested in production line design? Read our article! You will learn from it what production lines are and how they are designed. We will also introduce you to the advantages of automated production lines, and finally you will learn about Dopak’s offerings. We invite you to read more!

Production lines – definition

What are production lines? It is a set of machines or workstations that are designed to carry out a technological process in the right order, at the right time and with the expected quality.

Proper design of production lines affects:

  • Quality – each product is of identical quality,
  • Efficiency – the ability to maximize the capabilities of the line,
  • Safety – concerns employees and the work environment in general,
  • Time – the better the technological process is designed, the less time is needed to create the product.

The production lines have been used in the food, automotive, electronics and machinery industries, among others, for more than a century. The first such line was developed and put into operation at FORD plants in 1913. It made it possible to reduce the assembly time of a complete car from 12 hours to 93 minutes. Thus, the game is worth the candle! Since then, production line design has been upgraded to handle increasingly difficult tasks.

A distinction can be made between robotic, automated and manual workstations. Their use and selection depends on the type of nature of production in the enterprise.

What does a production line project consist of?

Designing production lines begins with determining the needs of the client and the specifics of a particular industrial plant. Through consultation, it is possible to develop detailed requirements for the technological process. Based on these, a conceptual design is developed, which is then submitted to the client for review again.

From it you will learn about the sequence of machinery and production lines, equipment, space and personnel requirements. The final stage of designing a production line is to make a developer’s cost estimate and define transportation requirements. Subsequently, it is possible to build production lines and launch process lines, which are associated with the execution of documentation, installation commissioning, testing and training.

Automatic production line – why choose it?

Automatic production lines are an extremely modern solution that significantly affects production efficiency. What it consists of. An automated production line allows machines to perform the next stages of production. The products are not only produced automatically, but also transported to the next part of production, or even directly to the warehouse. It is therefore a system that operates without the need for human intervention, but only under human supervision, making it repeatable and efficient.
In modern industrial plants, as much as 90% of the work is done using automated production lines. The remaining 10% is related to programming the machines and supervising their operation.

Automated production lines are capable of performing a wide variety of tasks that are tailored to different types of businesses. It all depends on the needs of the plant and its technological sophistication. It is worth noting that the automatic lines can be modified, new features added to them and adapted to current needs.

What can be done with automatic lines?

Automatic production lines are used to manufacture any product. Therefore, they are used in almost all types of manufacturing plants. Today we will focus on an automated production line in a plastics processing company. It is in this industry that countless blocks, storage containers, technical components, everyday products, automotive products and many other products are produced. As in any production, time and quality of the product are also important. That’s why automating the line is the ideal solution, especially in mass production.

The production of a plastic component begins with the making of a steel mold, which is then assembled in an injection molding machine. Liquid plastic is injected into the mold, resulting in a molded part. This one, in turn, after being removed from the mold, is deposited on a storage field or conveyor belt. The next steps are quality checking, packaging and transporting the finished products to the warehouse. Of course, along the way, we can add activities such as affixing a label, installing additional components or assembling with another previously made component, but that’s another topic that should be devoted to a separate article.

Do you own a manufacturing company or would like to open one and are wondering what to do to produce efficiently, flawlessly and stably? The answer to your question is: design and purchase an automated production line. The cost of designing a production line and building it pays for itself quickly if you entrust it to the right people.

Dopak production line design

Designing production lines is an extremely complicated process, so it is worth entrusting it to specialists. Dopak is a company with more than 25 years of experience in the plastics processing industry. The employees of this company have really seen a lot of manufacturing companies and know how production can be improved with an automatic production line. Dopak offers turnkey automatic production lines for the plastics processing industry. What does this mean? First of all, the fact that it provides a comprehensive implementation of the entire technological process. The most important part of it is to know the specifics of the company and the product to be produced in the automated line. Dopak will choose the right injection molding machine and peripherals for you, so that once the process is automated, the product is made efficiently, with the right quality, and ultimately gives you the opportunity to make a profit. Because, after all, that’s what it’s all about!

Dopak performs everything from design through the sale of entire process lines along with installation and commissioning, to warranty and post-warranty service. Extensive experience and excellent knowledge of the European plastics market make Dopak’s services a guarantee of excellent quality. The company manufactures production lines according to valid PN and EN standards, issues Declarations of Conformity with the Machinery Directive 2006/42/EC of the European Parliament and CE marking, so you can rest assured of the quality of the production line. The solutions offered are energy-efficient and environmentally friendly. Dopak also offers optimized production slots. The autonomous production lines include:

  • Plastics processing machinery, including KraussMaffei injection m olding machines and peripheral equipment (e.g., bench dryers or a central feeding and drying system),
  • plastic feeders,
  • conveyors for receiving workpieces,
  • robots to move finished products to transport or directly to packaging.

Dopak is also a Research and Development Center, where they will help you select a material for your production, do material testing, and design and prototype your product. You can also test the mold on KraussMaffei’s state-of-the-art machines or come for training on machine operation, production safety or the injection molding process.

Choose Dopak – a company that provides design, consulting, sales and turnkey installation of all production line components. It’s a fast and comprehensive production line planning assistance that improves your business!